Parksons Packaging focuses on efficiency with the new KBA Rapida 106 at Daman

Staying truthful to its approach of calculation new engineering science every few years, Mumbai-headquartered paper-based packaging solutions provider Parksons Packaging deputed a brand new KBA Rapida 106 press at its Daman establish on 11 July 2018. The printing was inaugurated by Ramesh Kejriwal, chairman of Parksons Packaging. This is the third KBA press installed at the Daman plant.

"The KBA printing that we have only inaugurated at our Daman institute is a modernistic machine and is a replacement for an older press which was almost x years former. With this new printing nosotros volition exist able to get much higher productivity and better control over quality. We await the productivity of the new press to exist about l-lx% higher than the older press that nosotros have replaced," Kejriwal told Packaging Southern asia.

The new KBA Rapida 106 7-color plus coater printing at the Daman institute is a highly configured press with two unique features: simultaneous plate changing (SPC) and Qualitronic ColorControl (QCC) system with a camera for online colour density and LAB value corrections. The printing boasts of a 740 x 1060 mm format size and has a maximum speed of 18,000 sheets an hour with the capability to print with both conventional as well every bit UV inks. "This is the get-go KBA press in India with this configuration," Kejriwal shared.

Getting another KBA Rapid 106 at Daman made a lot of operational sense for Parksons. "We already had two KBA presses of the aforementioned size at Daman. Adding a tertiary fabricated a lot of sense as information technology gave united states of america the flexibility to seamlessly switch jobs among the presses," said Kejriwal.

Branded packaging segment on the way up
After a gap of almost a twelvemonth, growth is once again visible in the food and beverages sectors with Bharat's leading consumer product firms declaring better than expected results this quarter. The second half of financial year 2022-2017 and nearly all of financial yr 2017-2018 was muted for the consumer sector mainly due to demonetization and then the advent of the GST authorities. Since Parksons is catering to top tier brands in the nutrient and drink sector, or what the company calls the branded packaging sector, the touch on was not that serious. Nonetheless, there was definitely a clasp on the margins.

"Our profits were definitely affected due to the ii factors but not very seriously. However, since May this year we have seen a good pick-up in need. My assessment is that financial year 2018-2019 volition definitely be better for the sector compared to 2017-2018. Nonetheless, growth will be fully dorsum on rails in the fiscal yr 2019-2020," Kejriwal explained.

Premiumization that was taking place in the consumer infinite had slowed downward during the terminal couple of years due to sluggish demand. That process too is expected to gather stride equally demand picks up, Kejriwal opined.

Ramesh Kejriwal formally putting the KBA press into operation
Ramesh Kejriwal formally putting the KBA press into operation

Paper prices are a claiming
Although the outlook for the paper-based packaging sector is positive due to rising disposable incomes, growth in modern retail and expansion in the reach of eCommerce, certain challenges remain in the nearly term. The most important one is the rising price of paper. Co-ordinate to Kejriwal, this situation may not amend any fourth dimension before long.

"The cost of newspaper manufacturing has gone upwardly due to higher lurid prices. Another factor is that Indian paper mills are diverting their product towards the export market where they are getting college prices. Shutting down of paper mills in China has impacted the supply of newspaper in the global market. I exercise not see any relief when it comes to paper toll at least until the end of this yr," he said.

Plastic ban to positively impact newspaper-based packaging
With sustainability and environmentally friendly packaging becoming a fizz word and multiple states moving towards banning single utilize plastic packaging solutions, the focus has shifted towards alternatives such as paper. Kejriwal believes that the ban on single apply plastic packaging solutions such as carry numberless will provide a boost to paper-based solutions. Does he meet banning plastic as a solution to tackle waste product?

"I am not competent enough to comment on whether imposing a ban is the correct mode to address the trouble of plastic packaging waste or not. What I can say is that globally consumers are becoming sensitive about the environment and some forms of plastic packaging like single use numberless volition definitely be phased out. Having said that, I want to stress that you cannot completely get rid of plastics. It is not the utilise of plastic that is the outcome just its drove and recycling, especially in Republic of india. That is where the real problem lies. To address this, all stakeholders will demand to come together," Kejriwal said.

Further investment at Parksons Packaging
Parksons currently operates six plants across all the regions of India. The Daman constitute, which is the company's oldest, is more or less saturated and there is little telescopic for any major expansion there. The other 5 plants, i at Chakan near Pune which is also in Western Republic of india, two in Pantnagar in North India, ane at Sricity in Southward India and the latest to come on line at Guwahati in the Due north-East have room for further investments. In the electric current fiscal year, the Sricity institute will see the addition of another packaging press soon while the Guwahati constitute will come across some capacity addition. According to Kejriwal, the Pantnagar plants may see some machine replacement in keeping with the company's practise of maintaining a very high level of performance and productivity.

"As you know Guwahati and Sricity are two of our newest plants and in 2017-2018 these 2 plants were the major drivers for growth in the visitor'southward top line. These two plants have significant scope of expansion," he said.

Asked if the company at nowadays has accomplished a wide enough footprint across the land to reach its customers easily, Kejriwal answered in the affirmative. "With the six plants that nosotros operate, we are within 400 kilometer radius of all our customers, which is pretty skilful. So, at the moment we feel our spread across the country is up to the marking."

Automation in packaging
Automation in manufacturing is at present gaining traction, especially in adult economies. Industry four.0 is something which is a hot topic at industry conferences. According to Kejriwal, automation in the packaging sector must be understood from the point of view of return on investment. "In India you cannot automate merely for the sake of it. You have to meet if you are deriving any benefits out of the process."

From the packaging sector's point of view, automation can exist seen in 2 ways. Kickoff, automation which leads to improve quality and efficiency and second level, that takes the manufacturing process to the next level by utilizing robots and artificial intelligence.

"Automation of the showtime kind is happening in the Indian packaging industry. Parksons is a great example of that. Nevertheless, automation of the second variety is something which is former away. It is just not feasible to accept that kind of technology in the Indian packaging sector at this moment," he concluded.

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